Mechanism and kinetics of zirconium and hafnium oxides thin film growth in ald
reactor
Maxim Deminsky (

), A. Knizhnik, I. Belov, S. Umanskii, E. Rykova, A. Bagatur'yants,
B. V. Potapkin, and A. A. Korkin
RRC
Kurchatov Institute, HEPTI, Moscow, Russia.
A kinetic mechanism of HfO2 and ZrO2 film growth in an ALD reactor is
suggested to explain the following experimentally observed features of the
process:1) formation of less than one mono layer per cycle; 2) the film
growth rate dependence on the degree of surface hydroxylation (that is, on
temperature); and 3) the residual chorine concentration dependence on process
parameters. The mechanism is based on the results of quantum chemical
calculations of surface reactions. The rate constants of elementary reactions
have been were calculated in the framework of RRKM theory The calculated rate
constants were used as starting data for ALD process simulations within the
non-stationary surface plug-flow model. The effect of steric hindrances of the
precursor ligands has been analyzed in detail using the kinetic Monte Carlo
approach. This effect can be quite significant and lead to the reduction of
the surface coverage down to 30%. It also restricts the steady state film
growth to about 0.4 layers per ALD cycle, which is in good agreement with the
available experimental data for ZrO2 and HfO2 film growth. It was also proved
that surface dehydroxylation can significantly decrease the film growth rate.
Based on the calculated kinetic curves, the lowest H2O adsorption energy on
the oxide surface was estimated (about 27 kcal/mol) below which the desorption
of water molecules becomes significant. The experimentally observed dependence
of the residual chlorine concentration on the temperature can be explained by
steric hindrances from chemisorbed surface groups to the chemisorption of MCl4
molecules (M = Zr, Hf).