Atomic layer deposition chemistry of CMOS dielectric materials.

Kaupo Kukli ( kukli-AT-pcu-DOT-helsinki-DOT-fi.gif )
University of Helsinki, Department of Chemistry, P. O. Box 55, FIN-00014 Helsinki, Finland, and
University of Tartu, Institute of Experimental Physics and Technology, Tähe 4, EE-51010 Tartu, Estonia.

Miniaturization of device dimensions in the microelectronics has put the materials challenges into new perspectives. The decreasing thickness of SiO2 providing electrical insulation in CMOS circuits will enhance electron tunneling and dopant diffusion effects. Downscaling the gate length thus requires the replacement of SiO2 with materials of higher permittivity, such as ZrO2 or HfO2, in order to increase the thickness without loss in the capacitance. Precise adjustment of the film thickness can be achieved by atomic layer deposition (ALD), where the growth proceeds via alternate surface reactions between submonomolecular layers of highly reactive metal and oxygen precursors. ALD can thus enable the growth of the films of high density at relatively low temperatures. The physical properties of the gate dielectrics can depend on the process, because of different composition of the films and thermal stability of the precursors. For example, ZrO2 thin films have been grown from ZrCl4, ZrI4, or Zr[OC(CH3)3]4 as metal precursors, while H2O is used as oxygen precursor. HfO2 films were grown, for instance, from HfCl4, HfI4, or Hf[N(CH3)(C2H5)]4, and H2O. Alternative oxygen precursors such as H2O2 and O2 have been considered. Halides and alkylamides provide intensely crystallized films mainly consisting of stable polymorphs, whereas the alkoxides result in the less dense nanocrystalline structures. Residual contamination also depends on the choice of the precursors and deposition parameters. Alkoxide precursors are less resistive to the thermal decomposition, compared to halides. Effective permittivity and leakage current density can depend both on the deposition temperature and the chemistry of the process.