Atomic layer deposition chemistry of CMOS dielectric materials.
Kaupo Kukli (

)
University of Helsinki, Department of Chemistry, P. O. Box 55,
FIN-00014 Helsinki, Finland, and
University of Tartu, Institute of Experimental Physics and Technology, Tähe 4,
EE-51010 Tartu, Estonia.
Miniaturization of device dimensions in the microelectronics has put the
materials challenges into new perspectives. The decreasing thickness of SiO2
providing electrical insulation in CMOS circuits will enhance electron
tunneling and dopant diffusion effects. Downscaling the gate length thus
requires the replacement of SiO2 with materials of higher permittivity, such
as ZrO2 or HfO2, in order to increase the thickness without loss in the
capacitance. Precise adjustment of the film thickness can be achieved by
atomic layer deposition (ALD), where the growth proceeds via alternate
surface reactions between submonomolecular layers of highly reactive metal and
oxygen precursors. ALD can thus enable the growth of the films of high density
at relatively low temperatures. The physical properties of the gate
dielectrics can depend on the process, because of different composition of the
films and thermal stability of the precursors. For example, ZrO2 thin films
have been grown from ZrCl4, ZrI4, or Zr[OC(CH3)3]4 as metal precursors, while
H2O is used as oxygen precursor. HfO2 films were grown, for instance, from
HfCl4, HfI4, or Hf[N(CH3)(C2H5)]4, and H2O. Alternative oxygen precursors such
as H2O2 and O2 have been considered. Halides and alkylamides provide intensely
crystallized films mainly consisting of stable polymorphs, whereas the
alkoxides result in the less dense nanocrystalline structures. Residual
contamination also depends on the choice of the precursors and deposition
parameters. Alkoxide precursors are less resistive to the thermal
decomposition, compared to halides. Effective permittivity and leakage current
density can depend both on the deposition temperature and the chemistry of the
process.